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| Certification: | CE, FDA, GMP, ISO |
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Streamline your pharmaceutical manufacturing with ALWELL's Fully Automatic Normal Saline Syringe Filling Line. This high-speed, integrated solution is specifically engineered for the mass production of 0.9% NaCl (Normal Saline), Heparin, and other IV flush syringes, covering the entire process from aseptic filling to final retail packaging.
According to your syringe ,we have different plan,pls kindly send us your syringe picture and filling processing you need
Core Systems & Integrated Workflow:
High-Precision Aseptic Filling: Features advanced vacuum filling technology to ensure 100% bubble-free results and ±1% dosing accuracy, minimizing liquid waste.
Automated Stoppering: Servo-driven plunger insertion ensures consistent sealing integrity under Grade A Laminar Flow protection.
High-Speed Labeling & Assembly: Precision labeling with integrated thermal printing for batch numbers and expiry dates, followed by automated plunger rod assembly.
End-to-End Packaging: Seamlessly integrates with blister packing or cartoning machines, providing a complete pharmaceutical liquid filling machine solution from start to finish.
| Syringes | 0.5ml-50ml Glass or Plastic |
| Filling Heads | 1/ (2 heads can be customized) |
| Capacity | 4000-11000pcs/h |
| Compressed Air | 0.6Mpa |
| Supply Power | 3P 380V 50-60Hz 3KW |
| Dimension | 1700*70*1700mm (L*W*H) |
| Net Weight | 500Kg |
A: Our machine is designed for maximum flexibility. It supports standard RTU (Ready-to-Use) nested syringes, ranging from 1ml, 2.25ml, 3ml, 5ml, to 10ml. The modular design allows for a quick format changeover (typically under 45 minutes) to switch between different saline fill volumes, making it ideal for facilities producing various flush syringe specifications.
A: Sterility is our top priority. The system is built with 316L stainless steel and medical-grade polymers. It is fully compatible with ISO 5 (Class 100) laminar flow hoods or integrated RABS/Isolators. The aseptic fluid path is designed for easy cleaning and is compatible with CIP/SIP (Clean-in-Place/Steam-in-Place) or disposable single-use filling systems to prevent cross-contamination.
A: Yes. While saline is a high-volume product, our machine maintains high efficiency without sacrificing precision. Depending on the number of filling heads (2, 4, 6, or 10 heads), the production speed can range from 2,000 to over 10,000 units per hour. The servo-driven system ensures synchronized filling and closing at high velocities.
A: Since saline has a water-like viscosity, it can splash at high speeds. We utilize Bottom-up Filling technology controlled by precise servo motors. The filling needles rise in synchronization with the liquid level, effectively eliminating foaming and splashing. Additionally, our "No-Drip" vacuum suction feature ensures the flange of the syringe remains dry and clean for perfect stoppering.
A: Absolutely. Our control system is fully compliant with FDA 21 CFR Part 11 and EU GMP Annex 1. It features a comprehensive Audit Trail function that records every operational change, alarm, and batch report. All data can be exported or integrated into your factory's MES system, ensuring 100% data integrity during regulatory inspections.
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